Boiler Engineering & Power Plant Lifecycle Assessment
We are a specialized boiler engineering center of competence focused on the comprehensive lifecycle of thermal systems and power generation plants. We distinguish ourselves by combining the rigor of advanced design and CFD modeling with deep hands-on experience in field operations and maintenance. In a rapidly evolving industrial landscape, we help our clients maximize asset efficiency, ensuring operational safety while leading the transition toward cleaner processes through emission reduction solutions and fuel conversions. From initial concept to daily management, we are the strategic technical partner that ensures the continuity and profitability of your operation.
Our Services
Technical precision to guarantee performance from the conceptual phase.
- Pressure Parts Design: Mechanical calculation and design under international codes (ASME, EN, IBR).
- Boiler Water Circulation Modeling: Dynamic simulations to ensure thermal and operational stability.
- CFD (Computational Fluid Dynamics) Modeling: Advanced analysis of combustion, gas flows, and heat transfer to optimize boiler performance.
- Strength and flexibility analysis of new or existing high pressure piping systems.
Transforming existing assets to meet future standards and digital integration.
- Retrofitting & Revamping: Comprehensive structural modernization to increase boiler capacity and efficiency.
- Fuel Conversions: Adapting existing systems to new energy sources (biomass, gas, multi-fuel blending, etc.).
- Low NOx Combustion Systems: Implementation of advanced technologies to minimize nitrogen oxide emissions.
- Emission Reduction Studies: Technical analysis and solutions to reduce the environmental impact of flue gases.
- Fuel Feeding Systems: Design and optimization of fuel preparation, transport, and feeding systems.
- Control, DCS & SCADA Systems: Modernizing automation with Distributed Control Systems (DCS) and advanced SCADA for complex process management, real-time monitoring, and data analytics.
- Instrumentation & Electrical Power (LV/MV): Comprehensive solutions for field instrumentation and Low Voltage (LV) & Medium Voltage (MV) electrical systems, ensuring reliable data acquisition and stable power distribution for all plant auxiliaries.
Ensuring safety and operational continuity through expert diagnostics.
- On-Site & Pressure Parts Inspections: Detailed field evaluations of boilers and auxiliary equipment.
- Fitness for Service (FFS) Analysis: Technical certification of equipment integrity for continued safe operation.
- Failure Investigations & Remaining Life Time Assessment: Root cause analysis of mechanical failures and longevity projections for pressure vessels.
- Independent QA/QC: Quality assurance and control during manufacturing, erection, and repair of critical components.
Comprehensive support from construction to daily plant management.
- Greenfield & Brownfield Projects: Technical leadership from initial concept through commissioning of new facilities or large-scale upgrades.
- Maintenance Shutdown Management & Execution: Expert planning and on-site execution to minimize downtime and ensure the highest quality of turnaround works.
- Urgent unplanned outage support: Critical response when every hour counts. Immediate mobilization and expert technical intervention or advice to minimize downtime.
- Operation & Maintenance (O&M) Contracts: Flexible, tailored solutions ranging from strategic consultancy to Full Power Plant Operation and Maintenance.
- Spare Parts Analysis & Risk Assessment: Critical stock strategies to prevent unscheduled outages.